China Metal Panel Bender Machine Supplier
CNC panel bender is an effective metal bending machine, in a process, it is possible to quickly complete a complex part that requires a very precise radius formation, hems or curves. The same operations carried out in a pressbrake could be laboriously slow or need many bending steps or some special designed press brake toolings system, especiall for some specific sheet bending boxes, closed type box, Electrical cabinet bending, sheet metal doors forming, Elevators bending, lighting fixtures and some steel furnitures.
CNC sheet bending panel benders works almost without tool changes. The only required configuration work usually consists of composing the blank marker, which usually has to be manually or automatically adjusted to the length of the longer side to bend. CNC panel bender operates by numeric control or automatically through programming. It is used to create complicated metal parts. Its process makes it possible to quickly carry out the complex bending of a metal part.
Any sheet metal workshop that produces a lot of box-shaped items (HVAC and cabinet work) in the correct caliber may consider the option of a panel bender. The question then is whether to choose a fully automated, semi-automatic or manual machine. The choice will be reduced to the type of work the workshop is carrying out and the price considerations, the cost of panel bender could be 5 times to one basic CNC Press brakes. CNC panel benders stand out from other conventional press brakes thanks to their intensive productivity. Depending on the configuration, they can perform one bend per second or one bend every three seconds. These machines instantly link different productions thanks to the automatic tool changer and the versatility of the process.
Bending speed of panel bender up to 8 to 10 times faster than a traditional press brake. The initial configuration performed according to the requested part is the most important point.
Sheet metal bending part is centred only once at the start of the process against the reference stops, which have been defined beforehand. This process helps minimize precision errors.
However, if errors were to occur, they would be fully absorbed by the first bend. The panel bender ensures that there are no bend marks, unlike traditional bending techniques.
Thanks to cutting-edge technology, the panel bender automatically detects and compensates for the slightest variation in the material used. This ensures optimal precision and high-quality bends.
CNC Panel Benders Different From CNC Press Brakes?
The most apparent difference between a CNC press brake and a panel bender is the physical way the sheet metal profile is bent. For a traditional hydraulic press brake, mechanical clamps secure the hangers used to hold the upper punch and the die holder, which holds the V-die. Under hydraulic cylinder pressure, top punch touch the sheet metal to form the bend into the V-die with the assistance of an operator at a foot pedal. V-dies, the most common type of die, will have different V-openings based on different sheet thickness and required bending Radius and angles. There are maybe need many sepcial designed press brake tools, like Hemming dies, forming molds, big Radius Bumping tools, Similarly, the punch may need to be varied from a standard punch, such as a gooseneck for making u-profiles or a narrow punch for when space is limited when making a final bends.
But CNC panel bender operates differently and tends to be automated. With a panel bender, the sheet is held steady by the counter blade and blank holders. Panel Bender has upper and lower universal bending blades that generate lateral bending force to fold the sheet metal. Because the counter blade, blank holder, and bending blades are universal, they can adapt to material size and thickness, so there is no need to change out tooling and minimal production downtime in between jobs.
Each part of Intelligent Flexible Bending Center needs to undergo strict selection, harsh testing, and long-term baking machine, and the key parts certification and selection cycle is nearly four years,
The upper and lower blades (A, D) bend up or down during the job.
The upper pressing tool (B) works simultaneously with the bending blade and the lower pressing tool to hold and bend the panel precisely and efficiently. The lower pressing tool (C) clamps the panel tight when bending.
China made CNC Panel Bender adopts the pressure arm loading method, which is suitable for mesh, corrugation, hollowing and all kinds of flat or special-shaped workpieces. All kinds of flat or special-shaped work pieces are suitable, with automatic reposition, oblique reposition, dual C-axis rotation and other functions, a wider range of applications, in terms of stability, reliability and other aspects of superior performance.
Max. bending speed: 0.2second/time
Max. bending width: 1000, 1400, 2000, 2500mm
Max. Bending height: 170-200mm
Mini sheet bending thickness: 0.35mm
Panel Bender Material: Stainelss, Mild Steel, Aluminium and other metal material profiles
Mesh, corrugated, hollowed out and all kinds of flat or special- shaped work pieces are suitable
China Panel Bender also called flexible bending center, it can be widely used in the field of steel cabinet shell (file cabinet, tool cabinet, outer guard, electrical cabinet, communication cabinet, gas cabinet, water meter cabinet... ), kitchenware areas (refrigerator, air conditioning, stove...). ), furniture, ventilation, refrigeration, purification, door industry, decoration, elevators and other related metal forming fields.
flexible bending center adopts universal bending mold, only a set of molds can complete the bending of various shapes, and users do not need to customize the mold. The equipment can easily realize the requirements of circular arc, crushed edge, loop type, closed type and other complex sheet metal bending requirements.
Welcome customers from all over the world email us talking CNC panel bender purchasing for your sheet metal bending projects.
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