China CNC Panel Bender-AHYW Yawei 2M CNC Panel Bender

China Yawei AHYW intelligent flexible bending center adopts the pressure arm loading method, which is suitable for mesh, corrugation, hollowing and all kinds of flat or special-shaped workpieces. It is also equipped with 13-axis sychronization control, which has more functions and a wider range of applications. All kinds of flat or special-shaped work pieces are suitable, with automatic reposition, oblique reposition, dual C-axis rotation and other functions, a wider range of applications, in terms of stability, reliability and other aspects of superior performance.

PB-2000 CNC Panel Bender

Max. bending speed: 0.2second/time

Max. bending width: 2000mm

Max. Bending height: 170mm

Rated voltage: 380v

Total Motor power: 77Kw

Average power: about 2.5Kw

Noise: about 50dB

Machine dimension: 510*265*330cm

Total Machine weight: about 16t

Max. bending thickness (Optional thicker Panel Bender):

UST 515N/mm2 304 stainless steel 1.2mm

UST 410N/mm2 cold panel 1.5mm

UST 265N/mm2 aluminum panel 2.0mm

Minimum sheet thickness: 0.35mm

Four sides forming, minimum inner size: 140*190mm

Double sides forming minimum inner size: 140mm

Max. bending size: 2000*1250mm

Axis quantity: standard 13 axes concurrent linkage

Loading method: Pressing arm

Positioning method: Y axis double lift

automatic positioning ruler

Suitable material: Stainless steel, aluminum panel, cold panel and other metal material

Panel requirement: Mesh, corrugated, hollowed out and all kinds of flat or special- shaped work pieces are suitable

Functions and features: Suck arm&Pressing arm

Auto-location adaption, oblique

location adaption, dual C-axis rotation

Main Components Descriptions

Each part of Intelligent Flexible Bending Center needs to undergo strict selection, harsh testing, and long-term baking machine, and the key parts certification and selection cycle is nearly four years.

The upper and lower blades (A, D) bend up or down during the job.

The upper pressing tool (B) works simultaneously with the bending blade and the lower pressing tool to hold and bend the panel precisely and efficiently. The lower pressing tool (C) clamps the panel tight when bending.

patented tool, applied imported slow wire process, higher consistency,

general segmented upper pressing tool accuracy up to 0.006mm, the overall heat treatment plus ultra-cryogenic process harder and more wear-resistant. Using cr12mov or 42crmo material, different materials can be selected according to the customer's process. Self-built tool factory, each tool can be traced back to the source, and through strict quality inspection, the quality is more secure.

The core frame of the equipment adopts high-grade QT500-7 and gray iron 250 castings. Stable and reliable long-term operation.

Adopted NaCHI original high-load ball screw injection molding machine special bearings, bearing ball diameter up to 16mm.

Applied heavy-duty high- precision P3 class 55 roller type line rail, which has greater load bearing and higher precision.

8020 heavy-duty grinding grade screw, quality assurance, transmission is more stable, and the accuracy is higher.

Main Configurations and Parts

flexible bending center can be widely used in the field of steel cabinet shell (file cabinet, tool cabinet,

outer guard, electrical cabinet, communication cabinet, gas cabinet, water meter cabinet... ), kitchenware areas

(refrigerator, air conditioning, stove...). ), furniture, ventilation, refrigeration, purification, door industry, decoration,

elevators and other related metal forming fields.

flexible bending center adopts universal bending mold, only a set of molds can complete the bending of various

shapes, and users do not need to customize the mold. The equipment can easily realize the requirements of circular arc,

crushed edge, loop type, closed type and other complex sheet metal bending requirements

Graphical visualization programming, the user only needs to enter the corresponding bending parameters

according to the size of the workpiece to automatically generate a bending program, ordinary workers can

learn in 2 hours.

The system supports bend detection functions, such as when bending parameters are abnormal, the system

self-test program automatically alarms, and notify the user

Difference Between CNC Press Brakes and Panel Bender from China AHYW Yawei Factory

A press brake and a panel bender is the physical way the sheet metal is bent. For a traditional hydraulic press brake, clamps secure the hangers used to hold the upper punch and the lower riser, which holds the V-die. The punch comes down on the sheet metal to form the bend into the V-die with the assistance of an operator at a foot pedal. V-dies, the most common type of die, will have different sized openings based on sheet thickness and required bend radii and angles. There are many other specialty dies that might be needed depending on the job. Similarly, the punch may need to be varied from a standard punch, such as a gooseneck bending punch for making u-profiles or a narrow punch for when space is limited when making a final bend.

However, investing in various tooling can be expensive and cost-prohibitive to a project. In addition to this, press brake tooling must be replaced over time as the tools wear, and it can also be labor-intensive and time consuming to change out tooling.

A panel bender operates differently and tends to be automated. With a panel bender, the sheet is held steady by the counter blade and blank holder. The machine has upper and lower universal bending blades that generate lateral bending force to fold the sheet metal. Because the counter blade, blank holder, and bending blades are universal, they can adapt to material size and thickness, so there is no need to change out tooling and minimal production downtime in between jobs.

In addition to the tooling advantage, the panel bender has an advantage over a traditional press brake in terms of speed, repeatability, and consistency.

Both can take advantage of CNC (computer numerical control) functionality, but a press brake requires manual manipulation of the sheet metal from bend to bend. Large sheets can be troublesome for operators to manipulate or require several people to complete the bend. Fatigue of the operator can also impact quality and efficiency.

Conversely, a panel bender uses a part manipulator to move the metal around. Once the sheet is inserted against the locating device, the entire piece is formed without the operator having to touch it until it is completed. Intelligent sensors measure the thickness, size of the material, and environmental temperature and adapt the panel bender tooling to those changes, eliminating waste, mistakes, and inefficiencies.

A panel bender can bend a part two to three times faster than a press brake and with much higher consistency. For example, the Salvagnini P4 Panel Bender can complete, on average, 17 bends per minute. The automation of this machine also allows it to be run lights out when tight deadlines are required.

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